Method for Winding a Stator for use in a Dual-Phased Motor

ABSTRACT

A method for winding a stator for use in a dual-phased motor is disclosed. The stator includes a magnetic yoke portion and first, second, third and fourth magnetic poles that are circumferentially arranged around and coupled with the magnetic yoke portion. The method includes winding a first wire around the first and third magnetic poles to form first coil layers, winding a second wire around the first magnetic pole to form a second coil layer, around the second magnetic pole to form a first coil layer, around the third magnetic pole to form a second coil layer, and around the fourth magnetic pole to form a first coil layer, and winding a third wire around the second and fourth magnetic poles to form second coil layers.

CROSS REFERENCE TO RELATED APPLICATIONS

The application claims the benefit of Taiwan application serial No.103133060, filed Sept. 24, 2014, the subject matter of which isincorporated herein by reference.

This is a divisional application of U.S. patent application Ser. No.14/814,545 filed on Jul. 31, 2015.

BACKGROUND OF THE INVENTION 1. Field of the Invention

The present invention generally relates to a stator for use in adual-phased motor and, more particularly, to a stator for use in adual-phased motor in which the stator includes a plurality of magneticpoles each being wound with first and second coil layers.

2. Description of the Related Art

FIG. 1 shows a conventional stator 9 for use in a dual-phased motor. Thestator 9 includes a first magnetic pole 91, a second magnetic pole 92, athird magnetic pole 93 and a fourth magnetic pole 94 that arecircumferentially arranged around and coupled with a magnetic yokeportion 95. The winding of the stator 9 is formed by center tapping. Themagnetic poles 91, 92, 93, 94 can be wound with a wire to form a coil 96on each of the magnetic poles 91, 92, 93, 94. The wire includes two endsconnected to a first power pin “O” and a second power pin “I”,respectively. The wire also forms a common pin “V” at a center thereofby center tapping. In the arrangement, each coil 96 of the first andthird magnetic poles 91, 93 is in a first phase, and each coil 96 of thesecond and fourth magnetic poles 92, 94 is in a second phase.Accordingly, the stator 9 can be used in a brushless direct currentmotor in order to drive the rotor of the motor to rotate.

In this structure, the stator 9 can be activated by dual-phased powerwhich includes first-phased power and second-phased power. Thefirst-phased power can be received via the first power pin “O”, and thesecond-phased power can be received via the second power pin “I.” Thecommon pin “V” can be connected to ground or can have a referencevoltage.

However, the stator 9 still has some disadvantages. For example, surgeis easily induced on the coils 96 when the voltage polarities of thefirst-phased power and the second-phased power change (phasecommutation), leading to generation of noise or vibration of thedual-phased motor.

In light of this, it is necessary to provide a novel stator for use in adual-phased motor and a method for winding the stator. The stator isable to reduce the surge of individual coils when the voltage polaritiesof the first-phased power and the second-phased power change, therebyadvantageously reducing the noise and vibration generated during theoperation of the motor and improving its operational stability.

SUMMARY OF THE INVENTION

It is therefore the objective of this disclosure to provide a stator foruse in a dual-phased motor in which the stator includes a plurality ofmagnetic poles each being wound with a first coil layer and a secondcoil layer. The first and second coil layers on each magnetic pole aredesigned to have different phases in order to form a first-phased coiland a second-phased coil on the magnetic pole, thereby reducing thesurge that is generated on the first and second coil layers during thephase commutation of first-phased power and second-phased power.

It is another objective of this disclosure to provide a method forwinding a stator of a dual-phased motor. In the method, a first wire iswound around two of four magnetic poles of the stator to form first coillayers, a second wire is wound around the two magnetic poles of thestator to form second coil layers and wound around another two of fourmagnetic poles to form first coil layers, and a third wire is woundaround the other two magnetic poles to form second coil layers. In thisarrangement, the first and second coil layers of each magnetic pole areable to have different phases.

In an embodiment, a stator for use in a dual-phased motor comprises amagnetic yoke portion, a first magnetic pole, a second magnetic pole, athird magnetic pole and a fourth magnetic pole. The first, second, thirdand fourth magnetic poles are circumferentially arranged around andcoupled with the magnetic yoke portion. Each of the first, second, thirdand fourth magnetic poles is wound with a coil having a first coil layerand a second coil layer. The first coil layer and the second coil layerof each of the first, second, third and fourth magnetic poles are indifferent phases.

In a form shown, the first coil layers of the first, second, third andfourth magnetic poles comprise at least one first-phased coil and atleast one second-phased coil, and the second coil layers of the first,second, third and fourth magnetic poles also comprise at least onefirst-phased coil and at least one second-phased coil.

In the form shown, the first coil layers of the first and third magneticpoles are first-phased coils, the second coil layers of the second andfourth magnetic poles are first-phased coils, the second coil layers ofthe first and third magnetic poles are second-phased coils, and thefirst coil layers of the second and fourth magnetic poles aresecond-phased coils.

In the form shown, the first coil layers of the first and third magneticpoles are formed by a first wire, the second coil layers of the firstand third magnetic poles and the first coil layers of the second andfourth magnetic poles are formed by a second wire, and the second coillayers of the second and fourth magnetic poles are formed by a thirdwire.

In the form shown, the first coil layers of the first and secondmagnetic poles are first-phased coils, the second coil layers of thethird and fourth magnetic poles are first-phased coils, the second coillayers of the first and second magnetic poles are second-phased coils,and the first coil layers of the third and fourth magnetic poles aresecond-phased coils.

In the form shown, the first coil layers of the first and secondmagnetic poles are formed by a first wire, the second coil layers of thefirst and second magnetic poles and the first coil layers of the thirdand fourth magnetic poles are formed by a second wire, and the secondcoil layers of the third and fourth magnetic poles are formed by a thirdwire.

In the form shown, the stator further comprises a common pin, aconnection pin, a first power pin and a second power pin. The first wirehas two ends respectively connected to the common pin and the connectionpin, the second wire has two ends respectively connected to the secondpower pin and the common pin, and the third wire has two endsrespectively connected to the connection pin and the first power pin.

In the form shown, the first coil layers of the first, second, third andfourth magnetic poles are first-phased coils, and the second coil layersof the first, second, third and fourth magnetic poles are second-phasedcoils.

In the form shown, the stator further comprises a common pin, a firstpower pin and a second power pin. The first coil layers of the first,second, third and fourth magnetic poles are formed by a first wire, andthe second coil layers of the first, second, third and fourth magneticpoles are formed by a second wire. The first wire has two endsrespectively connected to the common pin and the first power pin, andthe second wire has two ends respectively connected to the second powerpin and the common pin.

In the form shown, the first coil layer of each of the first, second,third and fourth magnetic poles is an inner layer of the coil, and thesecond coil layer of each of the first, second, third and fourthmagnetic poles is an outer layer of the coil that is axially woundaround the first coil layer.

In the form shown, each of the first, second, third and fourth magneticpoles is divided into two winding areas radially spaced from each otherfor the winding purposes of the first coil layer and the second coillayer.

In the form shown, each of the first, second, third and fourth magneticpoles comprises a partition that divides the magnetic pole into the twowinding areas.

In the form shown, the stator further comprises a plurality of magneticpoles in addition to the first, second, third and fourth magnetic poles,and a total number of the plurality of magnetic poles and the first,second, third and fourth magnetic poles is even

In the form shown, the coils of the first and third magnetic poles arewound in a first direction, and the coils of the second and fourthmagnetic poles are wound in a second direction opposite to the firstdirection.

In the form shown, the windings of the first and second coil layers havea same number of turns.

In the form shown, a number of the first, second, third and fourthmagnetic poles having the first coil layer being the first-phased coilis the same as a number of the first, second, third and fourth magneticpoles having the first coil layer being the second-phased coil, and anumber of the first, second, third and fourth magnetic poled having thesecond coil layer being the first-phased coil is the same as a number ofthe first, second, third and fourth magnetic poles having the secondcoil layer being the second-phased coil.

In another embodiment, a method for winding a stator for use in adual-phased motor is disclosed. The stator comprises first, second,third and fourth magnetic poles that are circumferentially arrangedaround and coupled with a magnetic yoke portion. The method compriseswinding a first wire around the first and third magnetic poles to formfirst coil layers; winding a second wire around the first magnetic poleto form a second coil layer, around the second magnetic pole to form afirst coil layer, around the third magnetic pole to form a second coillayer, and around the fourth magnetic pole to form a first coil layer;and winding a third wire around the second and fourth magnetic poles toform second coil layers.

In still another embodiment, a method for winding a stator for use in adual-phased motor is disclosed. The stator comprises first, second,third and fourth magnetic poles that are circumferentially arrangedaround and coupled with a magnetic yoke portion. The method compriseswinding a first wire around the first and second magnetic poles to formfirst coil layers; winding a second wire around the first magnetic poleto form a second coil layer, around the second magnetic pole to form asecond coil layer, around the third magnetic pole to form a first coillayer, and around the fourth magnetic pole to form a first coil layer;and winding a third wire around the third and fourth magnetic poles toform second coil layers.

In a form shown, the method further comprises connecting two ends of thefirst wire to a common pin and a connection pin, respectively;connecting two ends of the second wire to a second power pin and thecommon pin, respectively; and connecting two ends of the third wire tothe connection pin and a first power pin.

In a further embodiment, a method for winding a stator for use in adual-phased motor is disclosed. The stator comprises first, second,third and fourth magnetic poles that are circumferentially arrangedaround and coupled with a magnetic yoke portion. The method compriseswinding a first wire around the first, second, third and fourth magneticpoles to form first coil layers; connecting two ends of the first wireto a common pin and a first power pin respectively; winding a secondwire around the first, second, third and fourth magnetic poles to formsecond coil layers; and connecting two ends of the second wire to asecond power pin and the common pin, respectively.

In the form shown, the method further comprises dividing each of thefirst, second, third and fourth magnetic poles into two winding areasradially spaced from each other, and winding the first coil layer andthe second coil layer in the two winding areas, respectively.

In the form shown, the first and second coil layers of the first andthird magnetic poles are wound in a direction, and the first and secondcoil layers of the second and fourth magnetic poles are wound in anotherdirection opposite to the direction.

BRIEF DESCRIPTION OF THE DRAWINGS

The present invention will become more fully understood from thedetailed description given hereinafter and the accompanying drawingswhich are given by way of illustration only, and thus are not limitativeof the present invention, and wherein:

FIG. 1 is a top view of a conventional stator for use in a dual-phasedmotor.

FIG. 2 is a top view of a stator for use in a dual-phased motoraccording to a first embodiment of the invention.

FIG. 3 shows the winding mechanisms of the stator of the firstembodiment of the invention.

FIG. 4 is a top view of the stator of the first embodiment where thewinding process starts with a first wire.

FIG. 5 is the top view of the stator of the first embodiment where thefirst wire is being wound around a first magnetic pole of the stator toform a first coil layer.

FIG. 6 is the top view of the stator of the first embodiment where thefirst wire is being wound around a third magnetic pole of the stator toform another first coil layer.

FIG. 7 is the top view of the stator of the first embodiment where thewinding operation of the first wire is completed.

FIG. 8 is the top view of the stator of the first embodiment where thefirst magnetic pole of the stator is wound with a second coil layer.

FIG. 9 is the top view of the stator of the first embodiment where asecond magnetic pole of the stator is wound with a first coil layer.

FIG. 10 is the top view of the stator of the first embodiment where athird magnetic pole of the stator is wound with a second coil layer.

FIG. 11 is the top view of the stator of the first embodiment where afourth magnetic pole of the stator is wound with a first coil layer.

FIG. 12 is the top view of the stator of the first embodiment where thesecond magnetic pole of the stator is wound with a second coil layer.

FIG. 13 is the top view of the stator of the first embodiment where afourth magnetic pole of the stator is wound with a second coil layer.

FIG. 14 is the top view of the stator of the first embodiment where thewinding operations of all of the wires are completed.

FIG. 15a shows a voltage diagram measured from the coils of theconventional stator of FIG. 1.

FIG. 15b shows a voltage diagram measured from the first and second coillayers of the stator of the first embodiment of the invention.

FIG. 16 is a top view of a stator for use in a dual-phased motoraccording to a second embodiment of the invention.

FIG. 17 shows the winding mechanisms of the stator of the secondembodiment of the invention.

FIG. 18 is a top view of a stator for use in a dual-phased motoraccording to a third embodiment of the invention.

FIG. 19 is a partially-enlarged, cross sectional view of the stator ofthe third embodiment of the invention.

FIG. 20 shows the winding mechanisms of the stator of the thirdembodiment of the invention.

In the various figures of the drawings, the same numerals designate thesame or similar parts. Furthermore, when the terms “first”, “second”,“third”, “fourth”, “inner”, “outer”, “top”, “bottom”, “front”, “rear”and similar terms are used hereinafter, it should be understood thatthese terms have reference only to the structure shown in the drawingsas it would appear to a person viewing the drawings, and are utilizedonly to facilitate describing the invention.

DETAILED DESCRIPTION OF THE INVENTION

FIG. 2 shows a stator for use in a dual-phased motor according to afirst embodiment of the disclosure. The stator of the first embodimentcan be used to form a brushless direct current motor and includes aplurality of magnetic poles and a magnetic yoke portion 15. The magneticyoke portion 15 is coupled with at least four magnetic poles. The atleast four magnetic poles include a first magnetic pole 11, a secondmagnetic pole 12, a third magnetic pole 13 and a fourth magnetic pole14. The magnetic poles 11, 12, 13, 14 are coupled with andcircumferentially arranged around the magnetic yoke portion 15. However,the magnetic yoke portion 15 can be coupled with a plurality of magneticpoles having a quantity being a multiple of 2. Namely, the stator foruse in a dual-phased motor can have 4, 6, 8, 10 or 12 poles. The statorfor use in a dual-phased motor in the first embodiment can be used in aninner-rotor-type motor or an outer-rotor-type motor. In this embodiment,the stator is used in an outer-rotor-type motor in which the magneticpoles 11, 12, 13, 14 are circumferentially arranged around and coupledwith an outer periphery of the magnetic yoke portion 15. In another casewhere the stator is used in an inner-rotor-type motor, the magneticpoles 11, 12, 13, 14 would be coupled with an inner periphery of themagnetic yoke portion 15, as it can be readily appreciated by oneskilled in the art.

Each of the magnetic poles 11, 12, 13, 14 is wound with a coil 2 havinga first coil layer 21 and a second coil layer 22. The windings of firstand second coil layers 21, 22 can have the same number of turns.Specifically, the first coil layer 21 is wound around an outer peripheryof first magnetic pole 11, and the second coil layer 22 is then wound onthe first coil layer 21. As such, the first coil layer 21 is an innerlayer of the coil 2 and the second coil layer 22 is an outer coil layerof the coil 2. Similar to the first magnetic pole 11, each of thesecond, third and fourth magnetic poles 12, 13, 14 is wound with firstand second coil layers 21, 22. The first coil layer 21 on each magneticpole is always an inner layer of the coil 2 and the second coil layer 22on each magnetic pole is always an outer layer of the coil 2.Furthermore, as stated above, the second coil layer 22 is wound aroundfirst coil layer 21. Therefore, the first and second coil layers 21, 22form a double-layered coil structure. However, the first and second coillayers 21, 22 have different phases.

Among the first coil layers 21 of the magnetic poles 11, 12, 13, 14,said first coil layers 21 include at least one first-phased coil 2 a andat least one second-phased coil 2 b. Similarly, among the second coillayers 22 of the magnetic poles 11, 12, 13, 14, said second coil layers22 also include at least one first-phased coil 2 a and at least onesecond-phased coil 2 b. In other words, there is at least onefirst-phased coil 2 a and at least one second-phased coil 2 b out of thefirst coil layers 21, and there is also at least one first-phased coil 2a and at least one second-phased coil 2 b out of the second coil layers22.

Among the first, second, third and fourth magnetic poles 11, 12, 13, 14,the number of the magnetic pole(s) having the first coil layer 21 beingthe first-phased coil 2 a may be the same as the number of the magneticpole(s) having the first coil layer 21 being the second-phased coil 2 b,and the number of the magnetic pole(s) having the second coil layer 22being the first-phased coil 2 a may be the same as the number of themagnetic pole(s) having the second coil layer 22 being the second-phasedcoil 2 b. In other words, the first coil layers 21 of the magnetic poles11, 12, 13, 14 may include the same number of first-phased coils 2 a andsecond-phased coils 2 b, and the second coil layers 22 of the magneticpoles 11, 12, 13, 14 may also include the same number of first-phasedcoils 2 a and second-phased coils 2 b.

For example, the first coil layers 21 of first and third magnetic poles11, 13 in the embodiment are first-phased coils 2 a, and the second coillayers 22 of second and fourth magnetic poles 12, 14 are first-phasedcoils 2 a. As such, the second coil layers 22 of first and thirdmagnetic poles 11, 13 are second-phased coils 2 b, and the first coillayers 21 of second and fourth magnetic poles 12, 14 are second-phasedcoils 2 b. In this manner, the first and second coil layers 21, 22 oneach magnetic pole are in different phases. Thus, each of the magneticpoles 11, 12, 13, 14 includes the first-phased coils 2 a and thesecond-phased coils 2 b. In this regard, the first coil layers 21 of allof the magnetic poles 11, 12, 13, 14 include two first-phased coils 2 aand two second-phased coils 2 b, and the second coil layers 22 of all ofthe magnetic poles 11, 12, 13, 14 also include two first-phased coils 2a and two second-phased coils 2 b.

Specifically, FIG. 3 shows a winding mechanism of the stator for use ina dual-phased motor in the first embodiment of the invention. The firstcoil layers 21 of first and third magnetic poles 11, 13 are formed bywinding a first wire 31 around said magnetic poles 11, 13. The secondcoil layers 22 of first and third magnetic poles 11, 13 and the firstcoil layers 21 of second and fourth magnetic poles 12, 14 are formed bywinding a second wire 32 around said magnetic poles 11, 12, 13, 14. Inaddition, the second coil layers 22 of second and fourth magnetic poles12, 14 are formed by winding a third wire 33 around said magnetic poles12, 14. In this regard, please also refer to FIG. 2, the stator for usein a dual-phased motor may include a common pin “V”, a connection pin“C”, a first power pin “O” and a second power pin “I.” Two ends of firstwire 31 are connected to the common pin “V” and the connection pin “C”,respectively. Two ends of second wire 32 are connected to the secondpower pin “I” and the common pin “V”, respectively. In addition, twoends of third wire 33 are connected to the connection pin “C” and thefirst power pin “O”, respectively.

The stator for use in a dual-phased motor may receive dual-phased powerwhich includes first-phased power and second-phased power. Since thefirst-phased power may be received between the first power pin “O” andthe common pin “V”, the first-phased power is able to generate anelectric current between the first power pin “O” and the common pin “V.”The electric current flows on the third wire 33 and flows through thesecond coil layers 22 of second and fourth magnetic poles 12, 14. Theelectric current can be guided to the first wire 31 via the connectionpin “C”, so that the electric current is able to flow through the firstcoil layers 21 of first and third magnetic poles 11, 13. Thus, the firstcoil layers 21 of first and third magnetic poles 11, 13 and the secondcoil layers 22 of second and fourth magnetic poles 12, 14 arefirst-phased coils 2 a.

Similarly, since the second-phased power may be received between thesecond power pin “I” and the common pin “V”, the second-phased power isable to generate an electric current between the second power pin “I”and the common pin “V.” The electric current flows on the second wire 32and flows through the second coil layer 22 of first magnetic pole 11,the first coil layer 21 of second magnetic pole 12, the second coillayer 22 of third magnetic pole 13 and the first coil layer 21 of fourthmagnetic pole 14. Thus, the second coil layer 22 of first magnetic pole11, the first coil layer 21 of second magnetic pole 12, the second coillayer 22 of third magnetic pole 13 and the first coil layer 21 of fourthmagnetic pole 14 are second-phased coils 2 b.

Generally, a bobbin may be coupled with and fitted around an outerperiphery of magnetic yoke portion 15. In this regard, the common pin“V”, the connection pin “C”, the second power pin “I” and the firstpower pin “O” can be arranged on the bobbin. The structure andarrangement of the bobbin is not described herein as it can be readilyappreciated by one having ordinary skill in the art.

The method for winding the stator for use in a dual-phased motor in thefirst embodiment of the disclosure is elaborated as follows.

Referring to FIG. 4, the winding operation of first wire 31 is performedfirst. One end of the first wire 31 is connected to a common pin “V.”Referring to FIG. 5, the first wire 31 is wound around the firstmagnetic pole 11 to form a first coil layer 21. Referring to FIG. 6, thefirst wire 31 is also wound around the third magnetic pole 13 to form afirst coil layer 21. Referring to FIG. 7, another end of the first wire31 is connected to a connection pin “C” as a final step of the windingoperation of first wire 31. In other words, two ends of the first wire31 may be connected to the common pin “V” and the connection pin “C”,respectively. In one aspect, the two ends of the first wire 31 may alsobe respectively soldered to the common pin “V” and the connection pin“C” to electrically connect the first wire 31 to the common pin “V” andthe connection pin “C”, as it can be readily appreciated by the skilledperson.

Although the winding operation of first wire 31 starts at common pin “V”and finishes at connection pin “C” in FIGS. 4-7, the winding operationof the first wire 31 may also start at connection pin “C”, wound aroundthe third magnetic pole 13 and the first magnetic pole 11 to form afirst coil layer 21 on each of the first and third magnetic poles 11,13, and finally connected to the common pin “V.” As such, the windingoperation of the first wire 31 is performed by winding the first wire 31around the first and third magnetic poles 11, 13 to form a first coillayer 21 on each of the first and third magnetic poles 11, 13 andconnecting two ends of the first wire 31 to the common pin “V” and theconnection pin “C”, respectively.

Referring to FIG. 8, the winding operation of the second wire 32 is thenperformed. One end of the second wire 32 is connected to a second powerpin “I”, and the second wire 32 is wound around the first coil layer 21of the first magnetic pole 11 to form a second coil layer 22. Referringto FIG. 9, the second wire 32 is wound around the second magnetic pole12 to form a first coil layer 21. Referring to FIG. 10, the second wire32 is then wound around the first coil layer 21 of the third magneticpole 13 to form a second coil layer 22. Referring to FIG. 11, the secondwire 32 is wound around the fourth magnetic pole 14 to form a first coillayer 21, and another end of the second wire 32 is connected to thecommon pin “V.” Thus, the two ends of the second wire 32 are connectedto the second power pin “I” and the common pin “V”, respectively. In oneaspect, the two ends of the second wire 32 may also be respectivelysoldered to the second power pin “I” and the common pin “V” toelectrically connect the second wire 32 to the second power pin “I” andthe common pin “V”, as it can be readily appreciated by the skilledperson.

Similar to the first wire 31, the sequence of the winding procedures ofthe second wire 32 is not limited to the above. In other words, thewinding operation of second wire 32 may start at common pin “V” andfinish at second power pin “I.” As such, the winding operation of thesecond wire 32 is performed by winding the second wire 32 around thefirst coil layer 21 of the first magnetic pole 11 to form a second coillayer 22, winding the second wire 32 around the second magnetic pole 12to form a first coil layer 21, winding the second wire 32 around thefirst coil layer 21 of the third magnetic pole 13 to form a second coillayer 22, winding the second wire 32 around the fourth magnetic pole 14to form a first coil layer 21, and connecting the second wire 32 to thesecond power pin “I” and the common pin “V” respectively.

Referring to FIG. 12, the winding operation of a third wire 33 isperformed last. One end of the third wire 33 is connected to theconnection pin “C”, and the third wire 33 is wound around the first coillayer 21 of the second magnetic pole 12 to form a second coil layer 22.Referring to FIG. 13, the third wire 33 is then wound around the firstcoil layer 21 of the fourth magnetic pole 14 to form a second coil layer22. Referring to FIG. 14, another end of the third wire 33 is connectedto a first power pin “O” as a final step of the winding operation of thethird wire 33. Thus, the two ends of the third wire 33 are connected tothe connection pin “C” and the first power pin “O”, respectively. In oneaspect, the two ends of the third wire 33 may also be respectivelysoldered to the connection pin “C” and the first power pin “O” toelectrically connect the third wire 33 to the connection pin “C” and thefirst power pin “O”, as it can be readily appreciated by the skilledperson.

Similar to the first wire 31 and the second wire 32, the sequence of thewinding procedures of the third wire 33 is not limited to the above. Inother words, the winding operation of third wire 33 may start at firstpower pin “O” and finish at connection pin “C.” As such, the windingoperation of the third wire 33 is performed by winding the third wire 33around the first coil layer 21 of the second magnetic pole 12 to form asecond coil layer 22, winding the third wire 33 around the first coillayer 21 of the fourth magnetic pole 14 to form a second coil layer 22,and connecting the third wire 33 to the connection pin “C” and the firstpower pin “O” respectively.

Referring to FIGS. 2 and 14 also, after the winding operations of thefirst, second and third wires 31, 32 and 33 are finished, the first coillayers 21 of the first and third magnetic poles 11 and 13 and the secondcoil layers 22 of the second and fourth magnetic poles 12 and 14 mayform first-phased coils 2 a, and the second coil layers 22 of the firstand third magnetic poles 11 and 13 and the first coil layers 21 of thesecond and fourth magnetic poles 12 and 14 may form second-phased coils2 b. Thus, the winding operations of the stator for use in a dual-phasedmotor in the first embodiment are completed.

As stated above, the dual-phased motor of the first embodiment may beactivated by dual-phased power having first-phased power andsecond-phased power. The first-phased power may be fed between the firstpower pin “O” and the common pin “V”, and the second-phased power may befed between the second power pin “I” and the common pin “V.” Thefirst-phased power may generate an electric current between the firstpower pin “O” and the common pin “V” in which the electric current flowsthrough the first-phased coils 2 a formed by the first coil layers 21 ofthe first and third magnetic poles 11 and 13 and the second coil layers22 of the second and fourth magnetic poles 12 and 14. Similarly, thesecond-phased power may generate an electric current between the secondpower pin “I” and the common pin “V” in which the electric current flowsthrough the second-phased coils 2 b formed by the second coil layer 22of the first magnetic pole 11, the first coil layer 21 of the secondmagnetic pole 12, the second coil layer 22 of the third magnetic pole 13and the first coil layer 21 of the fourth magnetic pole 14.

Referring to FIG. 15a which shows a voltage diagram measured from thecoil 96 of the stator 9 when the dual-phased power is fed into abrushless direct current (BLDC) motor using the conventional stator 9.In FIG. 15a , the first signal “P1” represents the voltage diagram ofthe coil 96 when the first-phased power of the dual-phased power is fedinto the coil 96, and the second signal “P2” represents the voltagediagram of the coil 96 when the second-phased power of the dual-phasedpower is fed into the coil 96. It can be observed from the first signal“P1” and the second signal “P2” that surge “R” tends to occur on thecoil 96 during the change of the voltage polarity of the first-phasedpower and the second-phased power (phase commutation). The magnitudedifference “ΔR” between the surge “R” and the first signal “P1” and thesecond signal “P2” is approximately 20 volts.

Referring to FIG. 15b which shows a voltage diagram measured from thecoil 2 when said dual-phased power is fed into a BLDC motor using thestator of the first embodiment. In FIG. 15b , the third signal “P3”represents the voltage diagram of the first power pin “O” when thefirst-phased power of said dual-phased power is fed into the first powerpin “O”, and the fourth signal “P4” represents the voltage diagram ofthe second power pin “I” when the second-phased power of the dual-phasedpower is fed into the second power pin “I.” The third signal “P3” can beretrieved from each first-phased coil 2 a, and the fourth signal “P4”can be retrieved from each second-phased coil 2 b, as it can be readilyappreciated by the skilled person. It can be observed from the thirdsignal “P3” and the fourth signal “P4” that surge R′ tends to occur onthe coil 2 during the change of the voltage polarity of the first-phasedpower and the second-phased power (phase commutation). The magnitudedifference ΔR′ between the surge R′ and the third signal “P3” and thefourth signal “P4” is approximately 10 volts. According to thecomparison, it is proven that the stator for use in a dual-phased motoras disclosed by the invention is able to effectively reduce the surge ofthe coil 2 generated during the phase commutation of the first-phasedpower and the second-phased power.

Referring to FIG. 16, a stator for use in a dual-phased motor is shownaccording to a second embodiment of the invention. The stator alsocomprises a magnetic yoke portion 15 that couples with a first magneticpole 11, a second magnetic pole 12, a third magnetic pole 13 and afourth magnetic pole 14. The stator in the second embodiment differsfrom that in the first embodiment in that the first coil layers 21 onthe first and second magnetic poles 11 and 12 and the second coil layers22 on the third and fourth magnetic poles 13 and 14 are first-phasedcoils 2 a. In this regard, the second coil layers 22 on the first andsecond magnetic poles 11 and 12 and the first coil layers 21 on thethird and fourth magnetic poles 13 and 14 are second-phased coils 2 b.In this embodiment, the first coil layer 21 on each of the magneticpoles is an inner layer of the coil 2, and the second coil layer 22 oneach of the magnetic poles is an outer layer of the coil 2. The secondcoil layer 22 is wound around the first coil layer 21 along an axialdirection of the magnetic yoke portion 15. In this manner, the first andsecond coil layers 21 and 22 are able to form a double-layered coilstructure.

Specifically, referring to FIG. 17, a winding mechanism of the stator ofthe second embodiment of the invention is shown. The first coil layers21 on the first and second magnetic poles 11 and 12 may be formed by afirst wire 31, the second coil layers 22 on the first and secondmagnetic poles 11 and 12 and the first coil layers 21 on the third andfourth magnetic poles 13 and 14 may be formed by a second wire 32, andthe second coil layers 22 on the third and fourth magnetic poles 13 and14 may be formed by a third wire 33. Also referring to FIG. 16, thestator of the dual-phased motor may have a common pin “V”, a connectionpin “C”, a first power pin “O” and a second power pin “I.” Two ends ofthe first wire 31 are connected to the common pin “V” and the connectionpin “C”, respectively. Two ends of the second wire 32 are connected tothe second power pin “I” and the common pin “V”, respectively. Two endsof the third wire 33 are connected to the connection pin “C” and thefirst power pin “O”, respectively.

Since first-phased power can be fed between the first power pin “O” andthe common pin “V”, the first-phased power is able to generate anelectric current between the first power pin “O” and the common pin “V.”The electric current flows through the second coil layers 22 of thefourth and third magnetic poles 14 and 13 along the third wire 33. Theelectric current then flows to the first wire 31 via the connection pin“C” and flows through the first coil layers 21 of the second and firstmagnetic poles 12 and 11. Therefore, the first coil layers 21 of thefirst and second magnetic poles 11 and 12 and the second coil layers 22of the third and fourth magnetic poles 13 and 14 are first-phased coils2 a.

Similarly, the second-phased power may be fed into the second power pin“I” and the common pin “V.” Therefore, the second-phased power maygenerate an electric current on the second power pin “I” and the commonpin “V.” The electric current flows through the second coil layers 22 ofthe first and second magnetic poles 11 and 12 and the first coil layers21 of the third and fourth magnetic poles 13 and 14 along the secondwire 32. Therefore, the second coil layers 22 of the first and secondmagnetic poles 11 and 12 and the first coil layers 21 of the third andfourth magnetic poles 13 and 14 are second-phased coils 2 b.

The method for winding the stator of the second embodiment is similar tothe method for winding the stator of the first embodiment. The methodfor winding the stator of the second embodiment also includes thewinding operations of the first, second and third wires 31, 32 and 33.The winding operation of the first wire 31 is performed by winding thefirst wire 31 around the first and second magnetic poles 11 and 12 toform first coil layers 21 and connecting two ends of the first wire 31to the common pin “V” and the connection pin “C.” The winding operationof the second wire 32 is performed by winding the second wire 32 aroundthe first coil layer 21 of the first magnetic pole 11 to form a secondcoil layer 22, winding the second wire 32 around the first coil layer 21of the second magnetic pole 12 to form another second coil layer 22,winding the second wire 32 around the third magnetic pole 13 to form afirst coil layer 21, winding the second wire 32 around the fourthmagnetic pole 14 to form another first coil layer 21, and connecting twoends of the second wire 32 to the second power pin “I” and the commonpin “V.” The winding operation of the third wire 33 is performed bywinding the third wire 33 around the first coil layers 21 of the thirdand fourth magnetic poles 13, 14 to form second coil layers 22 andconnecting the two ends of the third wire 33 to the connection pin “C”and the first power pin “O.”

It can be known from the above that, in the stator of the secondembodiment, the first coil layer 21 and the second coil layer 22 on eachof the magnetic poles are able to have different phases by forming thefirst coil layers 21 of the first and second magnetic poles 11, 12 andthe second coil layers 22 of the third and fourth magnetic poles 13, 14as first-phased coils 2 a as well as forming the second coil layers 22of the first and second magnetic poles 11, 12 and the first coil layers21 of the third and fourth magnetic poles 13, 14 as second-phased coils2 b.

Referring to FIG. 18, a stator for use in a dual-phased motor is shownaccording to a third embodiment of the invention. Although the secondcoil layer 22 is wound around the first coil layer 21 to respectivelyform the first and second coil layers 21, 22 as an inner layer of thecoil 2 and an outer layer of the coil 2 in the first and secondembodiments, the first coil layer 21 and the second coil layer 22 may beseparately wound around each of the first, second, third and fourthmagnetic poles 11, 12, 13, 14 in the third embodiment. Specifically, asan example of the first magnetic pole 11, the first coil layer 21 andthe second coil layer 22 are wound around the first magnetic pole 11 ina manner that the first coil layer 21 is arranged on the portion of thefirst magnetic pole 11 relatively distant to the magnetic yoke portion15 and the second coil layer 22 is arranged on the portion of the firstmagnetic pole 11 relatively adjacent to the magnetic yoke portion 15. Inthis arrangement, the first coil layer 21 and the second coil layer 22may be separately wound around the first magnetic pole 11 withoutforming the double-layered coil structure in the first and secondembodiments. As such, the magnetic pole may be divided into two windingareas along a radial direction for winding purposes of the first coillayer 21 and the second coil layer 22.

More specifically, each of the first, second, third and fourth magneticpoles 11, 12, 13, 14 may be provided with a partition 16. The partition16 may be coupled to the outer periphery of the magnetic pole.Alternatively, each of the first, second, third and fourth magneticpoles 11, 12, 13, 14 may be provided with a winding bobbin 17 on whichthe partition 16 is formed. The partition 16 may be formed on thewinding bobbin 17 in an integral manner or may be an independentcomponent that is attached to the winding bobbin 17. As an example ofsecond magnetic pole 12, FIG. 19 shows a partially-enlarged, crosssectional view of the second magnetic pole 12 wherein the partition 16is provided to divide the space of the winding bobbin 17 into twowinding areas for winding the first coil layer 21 and the second coillayer 22, respectively. Therefore, the partition 16 is able to preventthe first coil layer 21 and the second coil layer 22 from coming intocontact with each other during the winding operations thereofAdvantageously, the winding operation of the stator of the thirdembodiment is convenient. However, the structure and arrangement of thewinding bobbin 17 is not described herein as it can be readilyappreciated by the skilled person.

Besides, although both the first coil layer 21 and the second coil layer22 include at least one first-phased coil 2 a and at least onesecond-phased coil 2 b in the above first and second embodiments, eachof the first coil layer 21 is a first-phased coil 2 a and each of thesecond coil layer 22 is a second-phased coil 2 b in the thirdembodiment. Accordingly, the stator of the third embodiment is able toeffectively reduce the surge of the coils 2 during the phase commutationof the first-phased power and the second-phased power.

More specifically, FIG. 20 shows a winding mechanism of the stator ofthe third embodiment of the invention. A first wire 31 may be woundaround the first, second, third and fourth magnetic poles 11, 12, 13, 14to form four first coil layers 21, and a second wire 32 may be woundaround the first, second, third and fourth magnetic poles 11, 12, 13, 14to form four second coil layers 22. The stator of the third embodimentmay include a common pin “V”, a first power pin “O” and a second powerpin

“I.” Two ends of the first wire 31 are connected between the common pin“V” and the first power pin “O”, and two ends of the second wire 32 areconnected between the second power pin “I” and the common pin “V.”

Since first-phased power may be fed between the first power pin “O” andthe common pin “V”, the first-phased power is able to generate anelectric current between the first power pin “O” and the common pin “V.”The electric current flows through the first coil layers 21 of thefirst, second, third and fourth magnetic poles 11, 12, 13, 14. Thus, thefirst coil layers 21 of the first, second, third and fourth magneticpoles 11, 12, 13, 14 are first-phased coils 2 a.

Similarly, since second-phased power may be fed between the second powerpin “I” and the common pin “V”, the second-phased power is able togenerate an electric current between the second power pin “I” and thecommon pin “V.” The electric current flows through the second coillayers 22 of the first, second, third and fourth magnetic poles 11, 12,13, 14. Thus, the second coil layers 22 of the first, second, third andfourth magnetic poles 11, 12, 13, 14 are second-phased coils 2 b.

The method for winding the stator of the third embodiment includes thewinding operations of the first wire 31 and the second wire 32. Thewinding operation of the first wire 31 is performed by winding the firstwire 31 around the first, second, third and fourth magnetic poles 11,12, 13, 14 to form a first coil layer 21 on each of said magnetic poles11, 12, 13, 14 and connecting the two ends of the first wire 31 to thecommon pin “V” and the first power pin “O”, respectively. The windingoperation of the second wire 32 is performed by winding the second wire32 around the first, second, third and fourth magnetic poles 11, 12, 13,14 to form a second coil layer 22 on each of said magnetic poles 11, 12,13, 14 and connecting the two ends of the second wire 32 to the secondpower pin “I” and the common pin “V”, respectively.

It can be known from the above that, in the stator of the thirdembodiment, the first coil layer 21 and the second coil layer 22 on eachof the magnetic poles 11, 12, 13, 14 are able to have different phasesby forming the first coil layers 21 of the first, second, third andfourth magnetic poles 11, 12, 13, 14 as first-phased coils 2 a as wellas forming the second coil layers 22 of the first, second, third andfourth magnetic poles 11, 12, 13, 14 as second-phased coils 2 b.

Referring to FIGS. 3, 17 and 20, it may be noted that the coils 2 arewound around the first and third magnetic poles 11, 13 in a firstdirection in the methods for winding the stators of the first, secondand third embodiments. In this regard, the coils 2 are wound around thesecond and fourth magnetic poles 12, 14 in a second direction oppositeto the first direction. Specifically, one first coil layer 21 and onesecond coil layer 22 are wound around the first magnetic pole 11 in thefirst direction between the magnetic yoke portion 15 and an end face ofthe first magnetic pole 11, and the other first coil layer 21 and secondcoil layer 22 are wound around the second magnetic pole 12 in the seconddirection between the magnetic yoke portion 15 and an end face of thesecond magnetic pole 12. If the first direction is a clockwisedirection, the second direction may be a counterclockwise direction, asit can be readily appreciated by the skilled person.

Therefore, in the stator of any of the first, second and thirdembodiments, if the coil 2 on one magnetic pole is wound in the firstdirection, the coil 2 on an adjacent magnetic pole (magnetic poles 11and 12 are adjacent, the magnetic poles 12 and 13 are adjacent . . .etc) will be wound in the second direction. Accordingly, the stator willbe able to receive the dual-phased power for activation and operation.

Moreover, as discussed previously, the magnetic yoke portion 15 can becoupled with a plurality of magnetic poles having a quantity being amultiple of 2. Although the stator in each of the above embodiments isshown to have four magnetic poles, the stator may also include a fifthmagnetic pole and a sixth magnetic pole in addition to the first,second, third and fourth magnetic poles. The winding mechanisms of thefifth and sixth magnetic poles may be the same as those of the first andsecond magnetic poles. Thus, the stator can also be a six-pole stator.

Similarly, as another example, the stator in the disclosure may alsoinclude a fifth magnetic pole, a sixth magnetic pole, a seventh magneticpole and an eighth magnetic pole in addition to the first, second, thirdand fourth magnetic poles. In this regard, the winding mechanisms of thefifth, sixth, seventh and eighth magnetic poles may be the same as thoseof the first, second, third and fourth magnetic poles. Therefore, thestator can also be an eight-pole stator. In other words, according tothe stators and their winding processes discussed above, one havingordinary skill in the art would readily appreciate the windingmechanisms of any extra magnetic poles in addition to the discussedfirst, second, third and fourth magnetic poles 11, 12, 13, 13. Thus, thestator can have four, six, eight, ten, twelve or more poles.

It can be concluded from the above that each magnetic pole of the statorin the first, second and third embodiments can have a first-phased coil2 a and a second-phased coil 2 b by winding the magnetic pole with afirst coil layer 21 and a second coil layer 22 and forming the firstcoil layer 21 and the second coil layer 22 with different phases. Anelectric current generated by the first-phased power of the dual-phasedpower may flow through the first-phased coil 2 a, and an electriccurrent generated by the second-phased power of the dual-phased powermay flow through the second-phased coil 2 b. As such, the surgegenerated on the first coil layer 21 and the second coil layer 22 duringthe phase commutation of the first-phased power and the second-phasedpower can be reduced.

Based on this, as compared with the conventional stator 9 (which isformed by center tapping) where the surge is easily induced on the coil96 during the change of the voltage polarities of the first-phased powerand the second-phased power (phase commutation), the stator in eachembodiment of the invention is able to reduce the surge generated on thefirst coil layer 21 and the second coil layer 22 during the phasecommutation of the first-phased power and the second-phased power bywinding each magnetic pole with the first coil layer 21 and the secondcoil layer 22 and forming the first coil layer 21 and the second coillayer 22 with different phases. Advantageously, noise and vibration ofthe dual-phased motor using the stator can be reduced.

Although the invention has been described in detail with reference toits presently preferable embodiments, it will be understood by one ofordinary skill in the art that various modifications can be made withoutdeparting from the spirit and the scope of the invention, as set forthin the appended claims

What is claimed is:
 1. A method for winding a stator for use in adual-phased motor, wherein the stator comprises a magnetic yoke portionand first, second, third and fourth magnetic poles that arecircumferentially arranged around and coupled with the magnetic yokeportion, wherein the method comprises: winding a first wire around thefirst and third magnetic poles to form first coil layers; winding asecond wire around the first magnetic pole to form a second coil layer,around the second magnetic pole to form a first coil layer, around thethird magnetic pole to form a second coil layer, and around the fourthmagnetic pole to form a first coil layer; and winding a third wirearound the second and fourth magnetic poles to form second coil layers.2. The method for winding the stator for use in the dual-phased motor asclaimed in claim 1, wherein the first coil layer of each of the first,second, third and fourth magnetic poles is an inner layer of the coil,and wherein the second coil layer of each of the first, second, thirdand fourth magnetic poles is an outer layer of the coil.
 3. The methodfor winding the stator for use in the dual-phased motor as claimed inclaim 1, further comprising: dividing each of the first, second, thirdand fourth magnetic poles into two winding areas radially spaced fromeach other; and winding the first coil layer and the second coil layerin the two winding areas, respectively.
 4. The method for winding thestator for use in the dual-phased motor as claimed in claim 1, whereinthe first and second coil layers of the first and third magnetic polesare wound in a direction, and wherein the first and second coil layersof the second and fourth magnetic poles are wound in another directionopposite to the direction.
 5. The method for winding the stator for usein the dual-phased motor as claimed in claim 1, further comprising:connecting two ends of the first wire to a common pin and a connectionpin, respectively; connecting two ends of the second wire to a secondpower pin and the common pin, respectively; and connecting two ends ofthe third wire to the connection pin and a first power pin.
 6. A methodfor winding a stator for use in a dual-phased motor, wherein the statorcomprises a magnetic yoke portion and first, second, third and fourthmagnetic poles that are circumferentially arranged around and coupledwith the magnetic yoke portion, wherein the method comprises: winding afirst wire around the first and second magnetic poles to form first coillayers; winding a second wire around the first magnetic pole to form asecond coil layer, around the second magnetic pole to form a second coillayer, around the third magnetic pole to form a first coil layer, andaround the fourth magnetic pole to form a first coil layer; and windinga third wire around the third and fourth magnetic poles to form secondcoil layers.
 7. The method for winding the stator for use in thedual-phased motor as claimed in claim 6, wherein the first and secondcoil layers of the first and third magnetic poles are wound in adirection, and wherein the first and second coil layers of the secondand fourth magnetic poles are wound in another direction opposite to thedirection.
 8. A method for winding a stator for use in a dual-phasedmotor, wherein the stator comprises a magnetic yoke portion and first,second, third and fourth magnetic poles that are circumferentiallyarranged around and coupled with the magnetic yoke portion, wherein themethod comprises: winding a first wire around the first, second, thirdand fourth magnetic poles to form first coil layers; connecting two endsof the first wire to a common pin and a first power pin, respectively;winding a second wire around the first, second, third and fourthmagnetic poles to form second coil layers; and connecting two ends ofthe second wire to a second power pin and the common pin, respectively.9. The method for winding the stator for use in the dual-phased motor asclaimed in claim 8, wherein the first and second coil layers of thefirst and third magnetic poles are wound in a direction, and wherein thefirst and second coil layers of the second and fourth magnetic poles arewound in another direction opposite to the direction.